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  • Location/Directions | United States | General Films

    General Films manufactures the industry's leading flexible films for food and beverage processing, packaging, automotive and industrial markets. CONTACT US General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Fax: 937.473.2403

  • Environment | United States | General Films

    Our environmentally conscious business efforts include reducing energy consumption by 40% by installing new low-metal light fixtures and motion-activated sensors throughout our facility, replacing inefficient windows, and reducing landfill waste through extensive reuse and recycling initiatives. RESPONSIBILITY DOING OUR PART We are committed to continual improvement in every aspect of our business. This includes finding ways to make our business and processes more efficient and less wasteful as part of our efforts to shrink our carbon footprint and do our part to protect the environment. We understand that we are part of a global community and, as such, do our best to implement intelligent, results-driven strategies that help ensure our corporate success as well as a brighter, more sustainable future for generations to come. Our environmentally conscious business efforts include reducing energy consumption by 40% by installing new low-metal light fixtures and motion-activated sensors throughout our facility, replacing inefficient windows, and reducing landfill waste through extensive reuse and recycling initiatives. In addition, through our extensive scrap recycling programs, we are able to minimize waste and repurpose materials with a resourceful and responsible approach.

  • VFFS Films Case Study | General Films

    VFFS Films Case Study Stepping Up to the Plate Americans consume more chicken than any other consumer in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. Fueling this increase is product variety. As a result, chicken packaging formats vary widely to meet specific processor and product needs and include bags, films, and vacuum roll stock packaging, among others. "Packaging advances have improved the safety and quality of poultry products," said Scott Russell, professor of poultry processing and products microbiology at the University of Georgia, in discussing a study on the effects of packaging on the value chain for the chicken industry titled "Chicken and Packaging: A Sustainable Partnership," from AMERIPEN (American Institute for Packaging and the Environment). We have seen a trend of vacuum-packed, individually wrapped products [i.e., Perdue's boneless, skinless individually wrapped chicken breasts]," says Gwen Venable, vice president of communications with the US Poultry & Egg Association. "We have also seen more value-added packaging [i.e., drumsticks that are packaged two per pack and marinated], as well as a reduction in the amount of packaging to protect the product." Packaging must lure hurried shoppers to the refrigerated case, plus it must allow labeling that is helpful to consumers, among other things. But most importantly, all packaging must ensure maximum product integrity. Innovation never sleeps. Powertray LLC, Mackville, NC, was conducting a test with a supermarket chain and major chicken processor, says Huston Keith, principal of Marietta, GA-based Keymark Associates. The refrigerated chicken was packaged in a coated, pressed paperboard tray that was biodegradable. "Bell & Evans is using a PET tray they say is fully recyclable and uses the native barrier of PET," he adds. "It's a vacuum-skin package and it's sold at Whole Foods and other chains." Providing Solutions General Films Inc. (GFI), Covington, Ohio, recognized for years that the vertical form/fill/seal "space" for fresh chicken suffered from high leaker rates. This realization led to the development of BG/2M film, says Tim Weikert, president. BG/2M is a coextruded film with a nylon barrier, featuring two-sided sealing, Octene LLD PE sealant layers, and a nylon interior ply. It is a nine-layer structure, so it provides excellent physical properties, ranging from the sealant to impact strength, says Tom Granata, vice president of sales. This film was designed for fresh poultry packaged on a vertical form/fill/seal machine. GFI began BG/2M trials with a medium-sized US chicken processor. Although experiencing good results, the customer initially balked at its higher pricing. "But we kept sampling and they kept trialing. Finally, they replaced their previous film with our product," Weikert says. Pricing of the new product (on a mil-to-mil basis) resulted in a price increase of about 70 percent more when compared to more traditional packaging. But when factoring in downgauging opportunities this new film affords, the price goes down. Granata explains the processor was using a 3.25 mil film at one plant that was replaced with a 2.5 mil film that still reduced leaker rates. And the processor achieved much more yield compared to previous yields. With the printing cost factored in, the increase is closer to 40 percent. The film prints well and labels designed for PE films readily adhere. On this processor's line, each 10-lb. sealed, formed pouch of fresh chicken now withstands the rigors of rugged processing and distribution. After making the switch, leaker rates greatly diminished. Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. The processor is seeing a minimum leaker reduction of 50 percent. " " Tom Granata, Vice President, General Films Keith Nichols, Century Furniture’s Plant Three operations manager "BG/2M features higher impact strength, higher tensile strength, a substantially wide-ended heat seal window, the film is about 50 percent stiffer than the traditional solution, which benefits the vertical form/fill/ seal machines," he adds. This processor banked a 20-percent throughput improvement on its packaging lines. This allowed expanded production with a lower footprint on labor. Increased throughput allowed the temperature on the seal to increase so it runs a little faster yielding increased productivity. Contact Tom Granata , submit a Start A Solution form, or call 1.888.436.3456 today! BACK TO VFFS FILM

  • Employee Spotlight | United States | General Films

    At General Films, we celebrate our most valuable assets – our employees. EMPLOYEE SPOTLIGHT EMPLOYEE SPOTLIGHT Katie Roseberry Night Shift Supervisor, Converting It’s all in the family for Katie – both her traditional family but also her work family. Her connections, like many at General Films, are generational. Family ties weave through GF and are passed down through parents or siblings. Katie’s stepmother Leann was a 19-year employee at General Films. When Leann retired for health reasons, she suggested to Katie, who was 19 at the time, that she should apply for the job. Without any hesitation, Katie jumped at the chance. In fact, Leann drove her to her interview. Katie was offered a position, and she happily accepted and has been a valued employee for GF for 14 years. “I feel like I have grown up right here at General Films. The people I work with I consider my family. I enjoy our work environment and the camaraderie. The mood is always upbeat, and the support I receive from my co-workers is something special.” Katie likes that she and all employees have direct and open access to management and departments like HR. They are always very responsive and helpful. Gus and Erin have worked hard and stayed on top of personnel issues like employee retention and training protocols, and that extra effort is noticed and appreciated. “Even the president, Tim Weikert, is accessible and in touch with the entire team. He cares about us, knows our names, and takes a genuine interest in what we are doing on the job and at home. He is always asking me how my stepmom is doing.” One of the most appealing benefits for Katie about working at GF is the 10-hour, 4-day work week that allows for a 3-day weekend. Katie says, “it provides more time for family and to just do the things that need to get done.” Katie looks forward to a long career at General Films. She appreciates the company and what they mean to her and her family. Katie is married, and they have four-legged family members. Rescue pups Storm- (husky) and Tyrion “Bubs” cockapoo (cocker spaniel poodle mix). Katie and her husband are heavily involved in the 501st Legion. She jokingly states that the 501st Legion is “bad guys doing good.” The 501st Legion is an international Disney and Lucas Film-affiliated charity group where members dress in authentic Star Wars costumes and volunteer to raise money for The Ronald McDonald House, Dayton Children’s, and the Cincinnati Center for Autism, to name a few. Katie receives great joy in seeing the smiles on the faces of the children they entertain and serve. BACK

  • Pack Expo Chicago RSVP | General Films

    Sorry, Can't Make It This Time Name Email Company SEND Hope To See You Next Time!

  • Converting Films | General Films

    A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. CONVERTING FILMS FOR ADDITIONAL PROCESSING CONVERTER FILM Ideal for printing, laminating, or making standard bags, General Films coextrusions can also be custom-made to match your exact requirements. We offer a wide range of polyethylene-based coex, nylon, and EVOH barrier films. Just as important, we combine tight tolerances, special packaging, and large production rolls that reduce downtime so you enjoy greater throughput and return on investment.

  • Coextruded Spec Sheet Downloads | United States | General Films

    In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / COEX SPEC SHEET DOWNLOADS Download Coextruded product specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Custom Coextruded Film Specifications Sheets BG/2M SM/2M H2/Re4 H2/BL LB-725 LB-730 PV/40 PR-2/175 CB Film

  • Payments | United States | General Films

    Make secure, online payments with PayPal. General Films manufactures the industry's leading flexible films for food and beverage processing, packaging, automotive and industrial markets. ONLINE PAYMENT PAYING FOR YOUR PRODUCT ONLINE With General Films you have the option to pay for your order online through our convenient and secure PayPal system. To learn more contact us here .

  • Fluid Dairy Spec Sheet Downloads | United States | General Films

    In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / FLUID DAIRY SPEC SHEET DOWNLOADS Download Bag-n-Box product specification sheets for fluid dairy applications below. Adobe Acrobat or similar software may be needed to view the PDFs. Fluid Dairy/Bag-In-Box Specification Sheets Filler equipment MODEL 34 MODEL 56 MODEL 85 WEB Mix and cream bags B2.5...MI225E B2.5…MI225D B5.0...MI250F B5.0...MI250G Dispenser bags B5.0...DI250D

  • Contact Us | United States | General Films

    General Films combines in-depth expertise and experience with advanced manufacturing capabilities to craft everything from simple, one-layer films to complex packaging requiring up to 9 layers of materials. Contact us today. CONTACT US Contact Us General Films 645 South High Street Covington, Ohio 45318 Phone: 1.888.436.3456 Local: 1.937.473.2051 Fax: 937.473.2403 USE THE FORMS BELOW to contact our sales representatives to get more information about General Films products. Custom Film Products – Scott Fuller SUBMIT Your Message Has Been Sent Bag-in-Box Systems – Rick Bornhorst SUBMIT Your Message Has Been Sent

  • Associations/Certifications | United States | General Films

    With over 70 years of experience in flexible film packaging, expert design and applications specialists, and a history of meeting challenges that push the limits of technology, General Films has a unique body of knowledge to share with our customers. HEADLINE IN THE NEWS Position Description Plant Manager General Films, Inc. General Films Inc., Covington OH. is a family-owned and operated business in continuous operation for over 70 years. The position of Plant Manager is a key part of our well-established and respected organization. This position is responsible for and highly involved in the 24/7 operation of all manufacturing operations functions; maintaining high levels of quality, safety, and production. This individual will make recommendations and execute solutions to challenges within these functional areas. We are seeking candidates that want to inspire and develop production leadership through a hands-on approach. This position reports directly to the President of General Films. Management Provide hands-on, high-participation, team-oriented work environment through leadership direction, development, and training to all direct reports and associates within areas of responsibility. Follow & implement cohesive and consistent departmental policies, goals, objectives, and procedures, conferring with colleagues and staff members as necessary to meet company initiatives. Recommend & follow manufacturing policies and programs that guide the organization in maintaining and improving its competitive position and profitability. Provide hands-on direction, development, training, and leadership to all direct reports and associates within areas of responsibility. Oversee/administer ongoing training and manufacturing line operator certification process. Verify that all product quality checks are completed to meet acceptable quality standards. Ensure continuous operation of blown film extruding and bag converting lines, maintaining production levels within scrap targets. Implement cost-effective systems to reduce and control operating expenditures, maintenance and repair expenses Advise supervisors on issues including safety, security, employee relations, scheduling, and training, Ensure supervisors are adhering to company policy and administering practices in a fair and equitable manner. Take corrective action as necessary on a timely basis and in accordance with company policy, consulting with Human Resources as appropriate. Communication Maintain excellent communication with and accountability to the President of the company Maintain excellent communication with direct reports and associates on all shifts, within areas of responsibility through regular shift meetings, attendance at huddle meetings, phone, email, etc. Develop and maintain working relationships in a cooperative and professional manner with all levels of staff and customers Establish a regular reporting schedule to track initiatives Quality Direct activities so that products are manufactured on schedule and within quality standards and cost objectives. Ensure quality standards for products, equipment, and operator performance are maintained. Safety & Compliance Establish expectations and provide leadership in meeting our goal of zero reportable incidents. Meet regularly with safety vendors/consultants to assure safety culture is well established and best practices are considered. Attend seminars as needed. Ensure the company remains compliant with all OSHA regulations. Incorporate shop-floor organization and plant cleanliness among plant personnel to maintain and meet the safety goal of zero recordable incidents and good housekeeping practices. Miscellaneous Maintain 24/7 on-call availability for urgent issues that may arise Other duties may be assigned Resumes and inquiries can be sent to careers@generalfilms.com < Back

  • Custom Film Capabilities | United States | General Films

    General Films produces tubing, sheeting, bags on rolls, and customized products on 3, 5 and 9 layer lines capable of running coextrusions of polyethylene, polypropylene, nylon and EVOH. Tint and opaque color capabilities, antistat, UVI, flame retardant. DELIVERING ON THE PROMISE CUSTOMIZED FOR EACH CUSTOMER The Right People Truly our greatest asset is the combined knowledge and experience of our dedicated staff. Their willingness to solve customer problems, develop creative solutions, and apply their collective experience to difficult applications is invaluable. It's surpassed only by their dedication to outstanding customer service. Versatile Extruding General Films produces tubing, sheeting, bags on rolls, and customized products on three and 9-layer lines capable of running coextrusions nylon and EVOH. The polyethylene manufacturing lines can run tubing lengths from 7 inches to 12 feet. Converting: Basic and Beyond We offer a wide variety of standard-size, individually cut bags with a bottom seal or a side seal. They're ideal for hand packing or multi-station packaging. We'll design these bags to your specifications and can create custom-size bags for your unique applications from LLDPE, LDPE, EVA, nylon, and EVOH in 1, 3, and 9-layer films. Special Services to Promote Your Brand Want to add your logo, product name, text, or a distinctive color to your packaging? General Films can oblige. We offer a wide variety of tinted and opaque film colors, in-line, one-color, random repeat printing, and ink-jet printing. Product Development and Testing Laboratory In our extensive product development and testing laboratory, our technical specialists can evaluate existing products and develop innovative solutions for your unique applications. We can test the melt index of incoming resins, the density of resin and film, the tensile strength of the film, the seal strength of bags, the impact strength of the film, and tear-resistance and barrier properties. All of these help us find new and better film packaging solutions while maintaining the quality and enhancing the performance of the products we make for you. Nylon, EVOH, HDPE, EVA Metallocene, MDPE, LLDPE (all types), VLDPE, LDPE General Information Tint and opaque color capabilities, antistat, UVI, flame retardant Corona Treating Inline 10" random repeat 1c/1s on bags Tubing or cf sheeting with 20" - 68" Layflat Coextruded Film Types 3 and 9-layer capabilities Materials Used Nylon, EVOH, HDPE, EVA Metallocene, MDPE, LLDPE (all types), VLDPE, LDPE Tubing 30" - 90" Single wound sheeting 15" - 90" Centerfold sheeting 15" - 90" Bags on rolls - both BS and SS Separated bags - bottom or side seal Thickness range .00125-.008 mil Availability Industrial Packaging Materials Used LLDPE (Butene, hexene, octene, metallocene) LDPE (standard, shrink) EVA (clarity), IPG (Industrial Grade) blends of the above materials of MDPE and HDPE Availability Flat and gusseted tubing 7-120" Single wound sheeting 15-120" Centerfold sheeting 7-120" Multi-fold capabilities Bags on rolls - both BS and SS; 18" layflat, minimum Separated bags - bottom or side seal Thickness range - .001 - .010 mil Contact Linda Lyons , submit a Start A Solution form, or call 1.888.436.3456 today!

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