Search General Films
88 results found with an empty search
- Modified Atmosphere Packaging (MAP) for Fresh Chicken | General Films
General Films Modified Atmosphere Packaging (MAP) film for poultry fresh chicken unique barrier properties, excellent sealing, impact resistance & leaker reduction. POULTRY FRESH CHICKEN MODIFIED ATMOSPHERE PACKAGING (MAP) FOR FRESH CHICKEN ON VFFS MACHINES Customized 9 Layer Coextrusions offer the ability to custom design and manufacture packaging films. We can precisely provide the right solution for your food processing needs. Whether you are looking for unique barrier properties, transmission rates, excellent sealing, impact resistance, or other performance criteria, General Films delivers. Weak or poorly manufactured poultry bags can pose all kinds of problems for fresh chicken purveyors. Because the risk of illnesses associated with potential contamination from raw chicken purge is so great, just a few punctures, tears, or leaks can transform an entire shipment of product into waste and a sizeable return. Our custom-engineered pre-made Modified Atmosphere Packaging (MAP) poultry bags are made to securely pack fresh whole and or cut-ups and work to reduce leaks and lost profits. Also if your operation is running fresh or IQF on vertical form fill seal (VFFS) machines, our engineered multi-layered coextruded films provide unmatched product protection, enhanced process efficiency, and superior ROI through greater productivity, less waste, and more satisfied customers. Key Benefits for Fresh Chicken Include: Excellent physical properties, ranging from the sealant to impact strength, significant reduction in leaker rates Increased profitability through enhanced productivity Fewer rejects and increased customer satisfaction Higher impact strength, higher tensile strength, a substantially wide-ended heat seal window Approximately 50 percent stiffer than the traditional solution Significant throughput improvement allows for expanded production and a lower labor footprint Ideal for high-speed large-volume poultry packaging production > VFFS Machine < After making the switch, leaker rates greatly diminished . Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. " " Fresh Chicken Packaging Films Controlled Vacuum Packaging Film & Bags Our vacuum/dry pack poultry (CVP) bags extend the shelf life and appearance of whole birds, parts, or shelf-ready tray product protection. PV-40 (CVP Bags) (Fresh) The co-ex film with HDPE barrier and Metallocene sealant layer, FDA approved with uses up to 180 F, One-sided sealing, Available in bags or roll stock, Superior stiffness, excellent tear resistance, engineered to eliminate leakers. > DOWNLOAD SPEC SHEET BG/2M (Fresh) Coextruded 9-layer nylon film to reduce leaker rates. FDA approved with excellent puncture resistance and performance. Able to withstand higher seal bar temperatures to increase VFFS machine throughput. > DOWNLOAD SPEC SHEET VF2 (Fresh or IQF) Co-ex film with HDPE barrier where speed and throughput are desired. Can be used in fresh or IQF applications. Superior stiffness, Dart with very good tear and puncture resistance. > DOWNLOAD SPEC SHEET CUSTOMER FOCUS Stepping Up to the Plate Americans consume more chicken than any other consumer in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. > READ MORE > Dry Pack CVP Bags on a CVP Machine > > General Films Product on a VFFS Machine < > CLICK HERE to learn more about how our packaging solutions are suited to meeting your processing needs.
- Bag-In-Box Fillers | Bag-in-Box Systems from General Films
A leader in bag-in-box systems for soft serve ice cream and fluid milk, General Films supplies filling equipment with innovative design & attention to detail. BAG-IN-BOX SYSTEMS LOW MAINTENANCE STAINLESS STEEL FILLERS To help increase your productivity and profitability, General Films offers three filler models with different levels of automation, speed, and fill capacity. Each unit exceeds all sanitary requirements, features all stainless-steel construction, and provides trouble-free, low-maintenance operation. We custom manufacture fillers for your unique application to precisely match the needs of your facility. Model 89 Web Bag-In-Box Filler Fills 8 to 9 five-gallon bags per minute depending on product supply. This filler was developed with easy expansion in mind. It will take you from a single or dual head filler system to a fully automatic system with little or no additional floor space required. It offers simple, easy-to-use controls with a clean design and all stainless-steel construction. You can adjust the unit in seconds to permit bag size changes from one-gallon through six-gallon capacities, mix, or dispenser. Available in a selection of standard layouts or we can customize to your specifications. Model 56 Double Head Semiautomatic Filler Fills 5 to 6 five-gallon bags per minute depending on product supply. Model 34 Single Head Semiautomatic Filler Fills 3 to 4 five-gallon bags per minute depending on product supply. These three models feature +/- 0.3% fill accuracy by a flow meter with the consistency of product pressure. The cabinets offer a NEMA 4 construction which includes a programmable controller, auto start, decap, recap, and eject. Adjustable to permit bag size changes in seconds, from one-gallon through six-gallon capacities. All units are CIP capable. General Films Bag-in-Box Model 89 Filler LEARN MORE ABOUT BAGS & FITMENTS Model 34 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Model 56 Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. MODEL 34 MODEL 56 MODEL 89 WEB Bag-In-Box Filler Specification Sheets DOWNLOAD SPEC SHEETS Model 89 Web Bag-In-Box Filler Features +/-0.3% fill accuracy by a flow meter with the consistency of product pressure. Contact Rick Bornhorst , submit a Start A Solution form, or call 1.888.436.3456 today!
- Flexible Film Solutions for Food Packaging | General Films
General Films specializes in flexible film solutions for various types of food packaging including cheese, fresh meat, frozen foods, cereal, produce and more. DRY MIXES OUTSTANDING MOISTURE BARRIER FILMS FOR DRY MIXES General Films manufactures custom-engineered VFFS film for the grain product category, where a moisture barrier is necessary. Whether that is cake mix, cereals, rice, or seasonings, General Films offers a high moisture barrier product that will keep your packaging fresh. With a blended HDPE coextruded film, let General Film provide you with a cost-effective offering and superior performance and value. When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. " " Craig Colonno, Purchasing Director & Ice Cream Mix Manager, Anderson Erickson Dairy Institutional Cheese Spec Sheets BG/2M Coextruded 9-layer nylon film with a metallocene sealant layer, FDA approved two side sealing. Available in bags and or roll stock. Applications Short-hold cheeses – less than 90 days. 500 lbs. cheese barrels, gas flush, aroma, flavor barrier, printing & bag making, MAP packaging temperature. Use to180 degrees F. H2/BL Coextruded 9-layer film with EVOH barrier with VLDPE Metallocene sealant layers, FDA approved, two side sealing. Available in bags or roll stock. Applications Long hold cheese – greater than 90 days, gas flush, aroma, flavor, high barrier, baggers run on vertical form fill & sealing, bag printing & converting, MAP packaging temperature Use to 180 degrees F. DOWNLOAD SPEC SHEETS > CLICK HERE to learn more about how our packaging solutions are suited to meet your processing needs.
- Industrial Films, Bags and Liners | General Films
General Films' innovative industrial packaging from box and barrel liners, pallet covers, machine films, etc. are engineered to be strong and effective. OTHER INDUSTRIAL TOUGH FILMS THAT STAND UP IN CHALLENGING ENVIRONMENTS Industrial films and flexible packaging need to be tough. From the shop floor to warehouse and shipping applications and beyond, it’s simple: these products have to work. Our innovative industrial packaging solutions are engineered to be strong and effective; to do the jobs you ask of them time after time. We make coextruded films , box and barrel liners, pallet covers, machine films, pipe wraps, and much more. And because we know that no two clients’ needs are exactly the same, everything we deliver is always tailored to your exact specifications. Dependable Industrial Packaging for All Applications We're your source for tough, affordable industrial packaging that protects your products. General Films offers a wide range of custom films from economically priced material for non-FDA regulated applications, to a single layer and coextruded films for special uses. We make linear, a low-density film from 7" tubing to large pallet covers and sheeting and offer a wide range of custom colors as well as a broad assortment of bags on rolls or separated. Coextruded Film Products Some industrial packaging applications require the enhanced strength that only a coextruded film product provides. General Films uses multiple layers of different materials to greatly improve impact resistance and tear strength versus standard films or bags. And our Modified Atmosphere Packaging (MAP) films and bags are the perfect solutions for molding compounds, circuit boards, metal products, and other items that must be protected from environmental forces. Driving Home Value To Automotive Manufacturing There’s a lot that goes into making a car. And, if everything goes as it should, drivers will never see the parts we contribute to the quality of their vehicles. That’s because the things we manufacture work behind the scenes to create optimum driving experiences. We make custom-engineered water shield and laminating films for fabrics and non-woven as well as noise attenuation components. Basically, our products help to protect sensitive electronics and decorative finishes from moisture, and combat road noise to make vehicle cabins more comfortable. Box and Barrel Liners Give us your requirements and we'll help size and specify liners for corrugated or drums. Because General Films is a custom resource, you'll get precisely the size and strength you need for your application. Top Sheets Available as individually cut or perforated on rolls, top sheets protect pallets from dirt and moisture. We can help you package your product for maximum durability. Shrink Bundling Films Custom-made to your specifications, our shrink bundling film provides an economical industrial packaging system. The high shrink force and contact clarity protect against in-transit damage, pilferage, and product tampering. Pallet Covers General Films produces dependable polyethylene pallet covers with excellent puncture resistance, so your products arrive safely at their destination. They're available inside seal, bottom seal, and flat or gusseted bags so you get the best fit and most protection possible. Also available is a high-grade shrink version for tight product utilization and to reduce load shifting. Machine Films Made from prime resin, our machine films offer the ultimate flexibility. You can use centerfold films on most L-sealers, and our single wound sheeting is standardized for shrink wrappers. Mattress manufacturers benefit from several grades of machine wrap films. General Films machine films are perfect for use on vertical form/fill/seal equipment. One of the most important qualities we see in films is the ability to duplicate a run, and General Films consistently duplicates their runs. Whether it is a week, a month, or several years later, you know the quality and specs received the first time will be matched in subsequent runs. " " Brashear, President, Vision Plastics Industrial Film Packaging Specifications Sheets IS-120 Duratuf 120 Duratuf 130 IS-100 FC-20/67 Duratuf 75 Duratuf 100 DOWNLOAD SPEC SHEETS > CLICK HERE to learn more about how our industrial packaging solutions protect your products every step of the way. CUSTOMER FOCUS
- Poultry Spec Sheet Downloads | United States | General Films
In compliance with OSHA’s Hazard Communication Standard, General Films provides Safety Data Sheets (SDS) and Product Specification Information for all of the products we provide. LITERATURE / POULTRY SPEC SHEET DOWNLOADS Download poultry packaging films specification sheets below. Adobe Acrobat or similar software may be needed to view the PDFs. Custom Coextruded Poultry Packaging Film Specification Sheets BG/2M PV/40 VF2
- Associations/Certifications | United States | General Films
With over 70 years of experience in flexible film packaging, expert design and applications specialists, and a history of meeting challenges that push the limits of technology, General Films has a unique body of knowledge to share with our customers. CONTINUING THE LEGACY IN THE NEWS General Films, Inc. Updated October 9, 2020 Covington School Board of Education Recognizes General Films for Legacy of Community Service Covington, OH—October 9, 2020 — General Films was awarded the Ohio School Board Association’s Business Honor Roll at the September 16, 2020, Covington Exempted Village Schools Board of Education meeting. For 75 years, General Films has been honored to partner with our community on education initiatives. The OSBA Business Honor Roll program recognizes just that—areas where businesses and schools are able to collaborate, ensuring that schools receive the support and real-world experience they need today while businesses are able to share the workforce skills students needs for tomorrow. General Films Founder Roy J. Weikert began his education in a single-room schoolhouse before eve ntually graduating from Covington High School. Following graduation, Roy attended Columbia University in New York City and completed his Bachelor of Science Degree at The Ohio State University in Columbus. Roy’s passion for learning was reflected not only in his formal education but also in his profession. A lifelong learner, it was Roy’s insatiable curiosity and inventiveness that led to General Films. Prior to WWII, Roy invented a manufacturing process that pioneered the Company’s first product; a plastic protector for men’s hats. Following service in the war—and along with his brother, Wayne—Roy’s curiosity and energy turned to creating new products and building a manufacturing business. It was then that General Films was officially founded, making Roy an industry icon and flexible film leader. Today, General Films’ commitment to education and invention continues. Through the RJW Foundation, General Films presented Covington EVS with a gift that funded computers, plus a business education initiative. Later donations supported renovations and improvements to the school’s theatre. It was Roy’s nephew and current General Films CEO Tim Weikert who accepted the award. “Covington continues to be the setting for our company and family’s story,” said Tim Weikert. “We are honored to help support a new generation of learners and innovators, who we hope will look to Roy and General Films as their inspiration.” BACK
- Horizontal Flow Wrapper Films | United States | General Films
With over 70 years of experience in flexible film packaging, expert design and applications specialists, and a history of meeting challenges that push the limits of technology, General Films has a unique body of knowledge to share with our customers. INDUSTRY EXPERTISE LEADING THE WAY IN FILM PACKAGING With over 70 years of experience in flexible film packaging, expert design and application specialists, and a history of meeting challenges that push the limits of technology, General Films has a unique body of knowledge to share with our customers. APPLICATION SPOTLIGHT Horizontal Form Fill Seal (HFFS) Machines Provide Unique Food Packaging Solutions Horizontal Form Fill Seal (HFFS) machines (also known as horizontal, thermoform, fill, and seal machines) are designed to package luncheon meats, hot dogs, rising crust pizza, and other food products. Users can configure these versatile machines to make a variety of packages per cycle and produce food pouches of various sizes and depths by changing the sealing and cutting dies. Plastic films for use with HFFS equipment include a base, or forming, film drawn through the machine in which a heated metal die thermoforms a pocket. The food product is then manually or automatically inserted into the pocket. Next, the package is sealed around the edges by applying a top or non-forming film onto the base web. Then a knife or die-cutting device separates the pouches. This process lends itself equally well to vacuumed hard-pack products, such as hot dogs and MAP gas-flushed pillow packs for shaved meat and other applications. In addition to the medium to high-barrier films most commonly used on HFFS machines, certain applications may require low-barrier and permeable (gas-sterilized) films. However, typical films use nylon laminations or coextrusions with polyethylene, while high-barrier versions use EVOH or coatings to reduce gas permeation. Base webs, which must allow for thinning during the thermoforming process, are usually 4 to 6 mils thick. Top webs may be as thin as 2 to 3 mils. If you are a food processor or an HFFS machine manufacturer, General Films is happy to provide special considerations to develop and test film products for your specific equipment. Often H1/BW is used as a forming layer and VF/1M for non-forming webs. Please contact Tom Granata for more information > CONTACT TOM Technical Information Roll Wind Descriptions Measuring Pallet Covers Poly 101
- SUCCESS STORIES | General Films
SUCCESS STORIES SERVING UP SUCCESS FOR OUR CLIENTS What do our customers appreciate? General Films stays flexible to their needs. Across markets and industries, our approach might be custom, but our commitment to quality stays the same. We are here for our customers from design to delivery, and we’re always working to keep pricing competitive. General Films is large enough to get any job done, but we know customer service is key. Looking for a partner that’s flexible to your needs? See what our customers have to say. LEIBY'S DAIRY Leiby’s Dairy is a large regional ice cream mix operation located in upstate Pennsylvania. The Dairy boasts a comprehensives line-up of soft serve ice cream products to leading retail restaurants across America. Leiby’s Dairy began working with General Films more than a decade ago with a Bag-in-Box packaging system. “General Films has been an excellent partner for us. Whenever we need support they are quick to respond. The quality of General Films product offering is second to none, from their bags to filling equipment, and we could not be more pleased in our relationship” commented Keith Zimmerman, owner of Leiby’s Dairy. “Over the past two years with the Covid pandemic and supply chain issues facing all businesses, General Films always responded to our needs and never once ran us out of product,” said Zimmerman. “Along with their professional and friendly customer service, General Films consistently delivers a top shelf product with adequate lead times allowing us to meet our customer demand.” GENERAL FILMS & VISION PLASTICS For more than 20 years, Denny Brashear has worked with General Films, matching the needs of his clients with the specialties of General Films’ products. Besides the consistent quality of General Films’ products, their customer service is a major benefit. They are very accommodating and go out of their way for customers. "One of the most important qualities we see in films is the ability to duplicate a run, and General Films consistently duplicate their runs. Whether it's a week, a month, or several years later, you know the quality and specs received the first time will be matched in subsequent runs." – Denny Brashear, President, Vision Plastics ANDERSON ERICKSON DAIRY FINDS BUSINESS RELATIONSHIP NOT JUST BUSINESS AS USUAL "When you ask me what I would tell others about General Films, I'd say they have good quality products, they listen to the customer, they help us solve problems, they react quickly, and their prices are fair. I like to say that this business relationship has also become a great business friendship. READ MORE – Craig Colonno, Purchasing Director, Anderson Erickson Dairy MEADOWVALE “General Films has routinely demonstrated a commitment to satisfy our quality and delivery expectations without overcommitting or making false promises. They listen to the customer and bring about innovative solutions. Their responsiveness and customer service makes them an easy choice as a trusted partner.” – Joe Gomoll, Chief Executive Officer, Meadowvale
- | General Films
Custom Coextruded Film Specifications Sheets Get more information on General Films Customized 9 Layer Coextrusion packaging films. DOWNLOAD
- | General Films
Custom Coextruded Film Specifications Sheets for VFFS Applications Get more information on General Films Customized 9 Layer Coextrusion packaging films. DOWNLOAD
- | General Films
Stepping Up to the Plate Americans consume more chicken than any other consumers in the world. Per capita consumption of chicken is expected to total 96.5 lbs. this year and to increase to 97.8 lbs. in 2021, according to the National Chicken Council. Fueling this increase is product variety. As a result, chicken packaging formats vary widely to meet specific processor and product needs and include bags, films, and vacuum roll stock packaging, among others. "Packaging advances have improved the safety and quality of poultry products," said Scott Russell, professor of poultry processing and products microbiology at the University of Georgia, in discussing a study on the effects of packaging on the value chain for the chicken industry titled "Chicken and Packaging: A Sustainable Partnership," from AMERIPEN (American Institute for Packaging and the Environment). We have seen a trend of vacuum-packed, individually wrapped products [i.e., Perdue's boneless, skinless individually wrapped chicken breasts]," says Gwen Venable, vice president of communications with the US Poultry & Egg Association. "We have also seen more value-added packaging [i.e., drumsticks that are packaged two per pack and marinated], as well as a reduction in the amount of packaging to protect the product." Packaging must lure hurried shoppers to the refrigerated case, plus it must allow labeling that is helpful to consumers, among other things. But most importantly, all packaging must ensure maximum product integrity. Innovation never sleeps. Powertray LLC, Mackville, NC, was conducting a test with a supermarket chain and major chicken processor, says Huston Keith, principal of Marietta, GA-based Keymark Associates. The refrigerated chicken was packaged in a coated, pressed paperboard tray that was biodegradable. "Bell & Evans is using a PET tray they say is fully recyclable and uses the native barrier of PET," he adds. "It's a vacuum-skin package and it's sold at Whole Foods and other chains." Providing Solutions General Films Inc. (GFI), Covington, Ohio, recognized for years that the vertical form/fill/seal "space" for fresh chicken suffered from high leaker rates. This realization led to the development of BG/2M film, says Tim Weikert, president. BG/2M is a coextruded film with a nylon barrier, featuring two-sided sealing, Octene LLD PE sealant layers, and a nylon interior ply. It is a nine-layer structure, so it provides excellent physical properties, ranging from the sealant to impact strength, says Tom Granata, vice president of sales. This film was designed for fresh poultry packaged on a vertical form/fill/seal machine. GFI began BG/2M trials with a medium-sized US chicken processor. Although experiencing good results, the customer initially balked at its higher pricing. "But we kept sampling and they kept trialing. Finally, they replaced their previous film with our product," Weikert says. Pricing of the new product (on a mil-to-mil basis) resulted in a price increase of about 70 percent more when compared to more traditional packaging. But when factoring in downgauging opportunities this new film affords, the price goes down. Granata explains the processor was using a 3.25 mil film at one plant that was replaced with a 2.5 mil film that still reduced leaker rates. And the processor achieved much more yield compared to previous yields. With the printing cost factored in, the increase is closer to 40 percent. The film prints well and labels designed for PE films readily adhere. On this processor's line, each 10-lb. sealed, formed pouch of fresh chicken now withstands the rigors of rugged processing and distribution. After making the switch, leaker rates greatly diminished. Overall profitability grew substantially through enhanced productivity, fewer product rejects, and increased customer satisfaction. The processor is seeing a minimum leaker reduction of 50 percent, Granata says. "BG/2M features higher impact strength, higher tensile strength, a substantially wide-ended heat seal window, the film is about 50 percent stiffer than the traditional solution, which benefits the vertical form/fill/ seal machines," he adds. This processor banked a 20-percent throughput improvement on its packaging lines. This allowed expanded production with a lower footprint on labor. Increased throughput allowed the temperature on the seal to increase so it runs a little faster yielding increased productivity. Close
- | General Films
Bag-In-Box Specifications Sheets Get more information on General Films Customized packaging solutions. DOWNLOAD